Industrial sensors for reliable output

Sensors ensure stable processes and predictable production output. 

Stable and scalable production. 

As an OEM or system integrator for industrial applications, you want production processes that run predictably and scale easily. Variation in measurements lead to quality problems. And downtime has a directl impact on operational effectiveness. That's why, you're looking for sensors that operate reliably, integrate easily, and require little maintenance. 

Operational effectiveness

Reliable sensing reduces downtime and increases machine availability.

Consistent process control

Accurate measurements reduce variation and increase product quality.

Seamless integration

Sensor solutions that integrate with existing interfaces and automation systems.

Inline quality monitoring  

Measurements directly in the production flow without process disruption.

Scalable solutions

Consistent performance, even across multiple lines and production systems.

Sensor solutions

Radar level detection

Level measurement in a silo, tank, or pit

Level and flow

Distance measurement based on radar using a 4-20mA current loop (2-wire) requires very low energy consumption in combination with radar duty cycling. Including adaptive firmware for the measurement algorithm based on function.

3D perception with lidar

360-degree 3D environment scan up to 256 lines

Length and position

3D perception based on lidar technology. We advise on the lidar that best suits your measurement challenge. We then assist with validation and integration and provide training if needed.

Load cell for container mass measurement

89kN load cell for heavy-duty applications

Angle & inclination

Load cell applied for measuring the weight of a container bin. Sentech provided the complete system design including suspension, brackets, amplifiers, and controller.

Electrical integration of optical encoder

Accurate angle measurement with an optical sensor

Angle & inclination

A sensor chip alone does not make a solution. By integrating the encoder chip onto our own PCB, we create a measurement solution that is optimally tailored to the available space in the application, reliability, and manufacturability.

Smart pressure sensor reduces heating system service visits

The extremely accurate pressure sensor with EMC turned out to be the solution to a big problem.

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Magnetic sensor makes stroke length of linear actuator easily adjustable

Sentech developed a ‘magnetic sensor assembly’ that allows the end user to set the stroke length of the linear actuator themselves. Discover how we integrated this sensor solution together.

Industry
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Oil level sensor for autonomous driving

In 2016, Tridec approached Sentech with the question: How do you integrate an oil level sensor into an electro-hydraulic steering system for truck trailers? An open collaboration quickly led to a robust sensor assembly with an optical level sensor. For Tridec, this modern steering aid is the prelude to autonomous driving.

Industry
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Our sensor integration process 

Level and flow

Continuous measurement of level and flow for process control and material management.

Vibrations and acceleration

Vibration and acceleration detection for condition monitoring and dynamic analysis.

Pressure & temperature

Reliable measurement of pressure and temperature for stable and safe processes.

Force & Torque

Accurate measurement of force and torque for load and interaction control.

Complex sensor challenge?
We're happy to help you think it through. 

  • Speak directly with our sensor expert

Frequently asked questions

Frequently asked questions about sensor integration.

Do you have any other questions?

How does Sentech choose the best sensor technology? 

Through our broad knowledge of various measurement technologies, we select and integrate the solution that best fits the performance requirements, environmental conditions, and system architecture. 

A sensor development project typically takes between 2 and 12 months, depending on complexity, validation requirements, and integration.

Many measurement tasks can be solved with multiple sensor technologies. However, each technology has specific strengths and weaknesses, depending on the application and environment. Therefore, we do not choose based on a single product, but based on the application. Through our broad portfolio, in which we have different measurement technologies, we make an independent choice for the best technology.

We validate sensor performance by testing measurements within the context of the final application. In doing so, we not only look at datasheet specifications, but also at actual behavior under realistic conditions.

This includes, among other things:

  • Tests for accuracy, repeatability, and drift
  • Influence of environmental factors such as temperature, light, pollution, and vibration
  • Verification of signal processing and system integration

Where necessary, we develop test setups or prototypes to identify risks early on. The result is a validated solution with predictable performance within your application.

Sensor integration often seems simpler than it is, but in practice, the risk lies in the details: technology choice, environmental influences, signal interpretation, and system integration.

A wrong choice leads to instability, drift, erroneous measurements, or unexpected downtime, often only visible in a late stage.

Sentech reduces this risk through experience with multiple sensor technologies, structured validation, and proven integration into complex systems. This prevents iterations, shortens development time, and increases the chance of a first-time-right solution.

Engage Sentech when standard sensors are no longer sufficient. We add value through independent technology selection, integration, and validation. Typically for projects with medium volumes (1–10,000 units) and high performance requirements.

Some examples: 

  • Position measurement in pick-and-place systems for submillimeter accuracy 
  • Object detection on agricultural machinery under variable light and weather conditions 
  • Level measurement in tanks for process control in industrial plants 
  • Obstacle detection for AGVs/robots in dynamic environments 
  • Force Measurement in Assembly Processes for Quality Assurance 

These use cases demonstrate how sensor technology is applied to improve accuracy, reliability, and process control within specific applications.

To properly assess your situation, it's important to understand your application and the environmental conditions. We work with sensor specialists who can support you with this. Do you have a sensor-related question?, feel free to contact us